Plant & Machinery

FERROUS FOUNDRY

Automated Sand Plant Make DISA with capacity of mixing 40 M.T. of sand in an hour.
Automated Moulding Lines:

  • ARPA 450 :- Box Size 700×600 -3 Lines, ARPA 300 :- Box Size 500×500 – 1 Lines.
  • 1 Dual Track Induction Furnace Make INDUCTOTHERM Capacity 1Ton.
  • 2 Dual Track Induction Furnace Make INDUCTOTHERM Capacity 500 Kg.
  • 3 Shell Core Shooters From SUSHA Founders.
  • 3 Cold Box Core Shooter & 10 Bake Core Maker.

DESIGN & DEVELOPMENT

We have an in-house modern Tool Design & Development Facility and a Tool Room equipped with CAD/CAM centers equipped with ultra-modern design & manufacturing softwares, CNC machines and Electrolytic Discharge Machine.
Designing:

  • Metal Flow Analysis Pro Cast Simulation Software 2011.
  • CAD-Solid Works 2014.
  • Uni Graphics UGNX 6.0.
  • CAM-DeLcam (Powermill 8).
  • AUTO CAD.
  • Workstation HP XW-4600.
  • Workstation LENOVO MT-M-6243.
  • Plotter HP Design jet 500 Plus.

MACHINING

CNC (Computer Numerical Control) machines make ACE, NUKAMURA, DMG, HITACHI SEIKI Nos. 15.
VMC (Vertical Machining Center) machines make HAAS, ACE, MAKINO, DMG, Nos. 13.
HMC (Horizontal Machining Center) machines make BRIDGE PORT, DMG, Nos. 2.
VTL HITACHI.

  • Welding Shop equipped with MIG, TIG & Electric ARC welding.
  • Electric Billet Heating Machine For Forging. 100Kw: 03 No., 150Kw: 04 No.
  • In-house Phosphate & Electroplating Plants.
  • Automatic Power Coating Plant with up to 20 M. Ton production in a day.

DIE CASTING

High Pressure Die Casting.

  • 250 TONS HPDC MACHINE with auto ladle/auto spray facility Make ZITAI. : 2 Nos.
  • 350 TONS HPDC MACHINE with auto ladle/auto spray facility Make SINATEK.
  • 420 TONS HPDC MACHINE with auto ladle/auto spray facility Make ZITAI.

TOOL ROOM

CNC Vertical Machining Centers Make HAAS, MAKINO, DMG, MVL, Hardsarts.
CNC Turning Centers Make HAAS, DMG, ACE, DUSAM.
Radial Drill Machine Make BATLIBOI.
EDM Machine Make ELECTRONICA.
Surface Grinder Make PRAGA.

ALUMINIUM HIGH PRESSURE DIE CASTING

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250 Tons PDC Machines with auto ladle/auto spray facility Make ZITAI
420 Ton PDC Machines with auto ladle/ auto spray facility make ZITAI, SINATEC.
component up to 4kg.

INDUCTION FURNACES MAKE INDUCTOTHERM

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Induction Furnaces in Operation
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Lifting Magnet & Charger

AUTOMATED SAND PLANT MAKE DISA CAPACITY 20 TONS PER HOUR

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MOULDING

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Moulding Line
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Automated Moulding Machine
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Pouring of Metal

PRESS SHOP & POWER COATING PLANT

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MACHINE SHOP

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DESIGNING

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CAD in Operation

TOOL ROOM

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Electric Discharge Machining (EDM)

Vertical Machining Centre (VMC)
Vertical Machining Centre (VMC)
Tool Room Area
Tool Room Area

LABORATORY & INSPECTION EQUIPMENTS

Universal Testing Machine (UTM)
Universal Testing Machine (UTM)
Co-ordinate Measuring Machine (CMM)
Co-ordinate Measuring Machine (CMM)
Sand Testing Equipments
Sand Testing Equipments
Image Analyser & Metalurgical Microscope
Image Analyser & Metalurgical Microscope
Brinell Hardness Tester
Brinell Hardness Tester
Spectrometer Make SPECTROMAXX
Spectrometer Make SPECTROMAXX